RDP 200 Offset Press

Ideal for pressure seal form printing and many other jobs, the RDP 200 can print sizes up to 11” at speeds up to 50,000 forms per hour.

The press was installed in November 1992. The original configuration included two conventional ink units, numbering units, processing units, folder and rewinder.

Press was modified in April 1997, adding four additional UV print units, The two existing units were completely rebuilt for UV and UV dryers were added.

The press was again modified in 2006 for pressure seal production.  Two cohesive applicators and two RF dryers were added.

Specifications

General Specifications

  • Speed – Mechanical Drive -50fpm to 1500fpm
  • Gear Lubrication – Continuous oil bath
  • Drive Train – Tubular drive shaft with flexible steel disk couplings at gear boxes
  • Press Drive – Electric DC Drive
  • Max web width – 20 1/2″
  • Max print width – 20″
  • Print cylinder circumference – 22″
  • Web Break Detectors – Electric eye style mounted over the web
  • Frames – 2″ thick cast iron (28″ inside frames)

Unwind

  • KTI Model LS 2150-D Automatic Lap Splicer
  • Max web width – 20.5″
  • Max roll Diameter – 50″
  • Max Roll Weight – 1500#
  • Inside core diameter – 3″, 5”
  • Programmable decurler

Print Units

  • No. Units – 6
  • Reel-in Blankets
  • Motorized Circ. Register with remote control
  • Motorized plate side lay with remote control
  • Plate cylinder skewing and form roll adjustment
  • Auxiliary Unit drive motors
  • 360 deg circumferential gear boxes
  • Dahlgren dampening system
  • Chilled vibrators each unit (Tri Service Chiller)
  • Ink Agitators
  • Auto ink roll wash-up

Back Printing

  • Hockey Sticks on units 1 & 2
  • Turn Bars between units 2 & 3 and units 3 & 4

UV Dryers

  • Prime UV 400-600 watt curing system
  • Prime Smart system control
  • Inter-station drying

Pressure Seal Cohesive Application Equipment

  •  ESS double coater / 2006
  •  Strayfield Fastron RF Dryer
  •  ESS magnetic die unit (perf flattening)
  •  Removable-blade perf cylinders for Z, V, C and eccentric Z

Other In-line Features

  •  Double numbering unit (constructed for arabic numbering, barcoding or marginals)
  • Double filehole unit (one fixed and one removable cartridge)
  • Linehole punching (one)
  • Provision for die insert
  • Vertical perfs (2 shafts)
  • Two cross perf cylinders

Register Control

  • QTI video register control

Rewinder

  • Rewinder 50”

Folder

  • Fordyce VS 1320 single stream
  • Max web width – 20 1/2″

Rewind

  • GEC Auto Turret Rewinder 1500fpm (Model No. 5020FR) (Serial No. 070911)
  • Max roll diameter – 50″
  • Shaft for 3”, 5”, 6″ ID core

Sheeter

  • Evtec Model EC/EB 2028 Sheeter/Batcher Stacker

 

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